Recalls For 2005 HARLEY-DAVIDSON FLHTPI

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Recall #1 Issued: 2004 12 06 - Camp #20041206

This 2005 HARLEY-DAVIDSON FLHTPI recall affects the SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT Manufactured by HARLEY-DAVIDSON MOTOR COMPANY from 2004-06-02 through 2004-08-25

Description Of Defect

CERTAIN POLICE MOTORCYCLES WERE BUILT WITH A DEFECTIVE WIRING HARNESS. THE ANTILOCK BRAKE SYSTEM (ABS ) IS WIRED THROUGH THE SAME FUSE CIRCUIT AS THE ABS MALFUNCTION WARNING LIGHT.

Conseqence Of Defect

THE OPERATOR OF THE MOTORCYCLE WOULD LOSE POWER TO THE ABS WARNING LIGHT AT THE SAME TIME HE LOSES POWER TO THE ABS BRAKE SYSTEM IF THIS PARTICULAR FUSE WOULD BLOW. THE WARNING LIGHT WOULD NOT ILLUMINATE DUE TO THE LOSS OF ELECTRICAL POWER TO THE MOTORCYCLE AND THE OPERATOR MIGHT NOT BE AWARE THAT THE ABS BRAKES WERE NOT FUNCTIONAL. THE GAUGES ARE ALSO WIRED THROUGH THIS FUSE CIRCUIT AND, SHOULD THIS FUSE FLOW, WOULD ALSO CEASE TO FUNCTION.

Corrective Action

DEALERS WILL REPLACE THE WIRING HARNESS. THE RECALL BEGAN DECEMBER 27, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.

Additional Notes

HARLEY-DAVIDSON RECALL NO. 0117.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Recall #2 Issued: 2005 06 21 - Camp #20050621

This 2005 HARLEY-DAVIDSON FLHTPI recall affects the SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Manufactured by HARLEY-DAVIDSON MOTOR COMPANY from 2003-12-10 through 2005-05-25

Description Of Defect

ON CERTAIN POLICE AND ESCORT MOTORCYCLES, THE ANTI-LOCK BRAKE SYSTEM (ABS) LINES MAY HAVE BEEN REVERSED DURING INSTALLATION PROCEDURES.

Conseqence Of Defect

THIS COULD CAUSE THE FRONT BRAKE TO LOCK UP IF AN ABS EVENT IS TRIGGERED, WHICH COULD RESULT IN A CRASH,

Corrective Action

DEALERS WILL INSPECT AND RE-ROUTE THE ABS BRAKE LINES FREE OF CHARGE. THE RECALL BEGAN ON JUNE 24, 2005. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.

Additional Notes

HARLEY-DAVIDSON RECALL NO. 0120.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Recall #3 Issued: 2008 02 27 - Camp #20080227

This 2005 HARLEY-DAVIDSON FLHTPI recall affects the SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Manufactured by HARLEY-DAVIDSON MOTOR COMPANY from 2004-02-25 through 2007-07-01

Description Of Defect

HARLEY-DAVIDSON IS RECALLING 5,947 MY 2005-2007 FLHP, FLHPI, FLHTP, FLHTPI, FLHPE AND FLHPEI POLICE AND ESCORT MOTORCYCLES EQUIPPED WITH ANTI-LOCK BRAKE SYSTEMS (ABS). INCONSISTENCIES IN THE ROUTING OF THE BRAKE LINES CAN CAUSE ABRASION OF THE BRAKE LINES AND HOSES. IN SOME CASES, THIS CONDITION HAS CAUSED BRAKE FLUID LEAKS.

Conseqence Of Defect

LOSS OF BRAKE FLUID COULD LEAD TO LOSS OF BRAKE FUNCTION, WHICH COULD LEAD TO A CRASH RESULTING IN INJURY OR DEATH.

Corrective Action

DEALERS WILL INSPECT AND REPLACE THE BRAKE LINES, IF NECESSARY. BRAKE LINE RETENTION AND CLUTCH CABLE POSITIONING DEVICES WILL ALSO BE INSTALLED TO PREVENT FUTURE ABRASION TO THE BRAKE LINES. THE RECALL BEGAN ON FEBRUARY 29, 2008. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.

Additional Notes

HARLEY-DAVIDSON RECALL NO. 0134.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.