After three warranty complaints and an investigation into unexpected door openings or failure to close events on the door, Dodge has issued a defect notice for certain 2013-2014 Dodge Viper vehicles. According to the investigation report, the manufacturer of the door switches replaced the two part epoxy potting with a hot melt adhesive. This change allowed moisture to seep past the potting, shorting the switch. A driver or passenger door that opens unexpectedly while the vehicle is in motion (even at low speeds), could increase the possibility of a crash and injury. Continue reading

Mercedes-Benz has determined that a steering defect affecting certain Smart ForTwo vehicles may exist. According to reports filed with the NHTSA, the steering gear bolts on the front cross steering member may have been manufactured outside of production specifications due to a production deviation at a supplier. If the bolts do not meet the endurance requirements, they could break due to high loads and vibrations, making handling difficult and increasing the risk of an accident. Continue reading

In August 2013, Chrysler opened an investigation into certain 2013 Fiat 500e battery electric vehicles because drivers were experiencing excessive noise from the powertrain and loss of drive capability. The investigation found that due to product, process, and rework anomalies, the half shaft joints on the suspect vehicles may not have been engineered and developed for this application. Continue reading

Certain 2009-2010 Volkswagen Routan owners will be contacted by the manufacturer about a problem with their vehicle ignition switch system. These vehicles may experience inadvertent ignition key displacement from the “run” to the “accessory” position while driving. If this happens, the engine will turn off, depowering various key safety systems including; airbags, power steering, and power braking. The loss of these systems may increase the chance of injury during an accident. Continue reading

Nissan will be asking owners of certain 2014 Nissan Rogue crossover vehicles to return to their dealership for a problem that could result in stalling and a no start condition. According to the defect report, nickel plating from the fuel pump casing/cover may detach due to fuel flow, vibration, and pressure. These particles could move into the gap between the impeller and casing/cover, causing the impeller to stop rotating and the fuel pump to stop working. The number of 2014 Rogue vehicles affected by this problem is approximately 76,242. Continue reading

After three field reports and eight warranty claims, Toyota has decided to ask owners of certain 2012-2014 Toyota RAV4 EV’s to return to their dealership for a problem affecting the hybrid propulsion system. Due to a software issue, the drive inverter electronic control unit may not be able to determine the rotational position of the motor. This will cause a speed sensor error code which will trigger a “Check EV System” warning message on the instrument panel, turn on the malfunction indicator lamp, and cause the electric motor to shift into “neutral”. This complete loss of drive power may increase the risk of an accident. Continue reading

Certain Toyota Camry, Highlander, and RAV4 vehicles equipped with an electric power steering (EPS) System could experience loss of steering assist due to a manufacturing error. According to reports, a resistor on the EPS electronic control unit (ECU) may have been damaged during the manufacturing process. Over time, resistance may become high enough for the ECU to detect an abnormal current in the circuit. The problem may result in an illumining instrument panel warning light and the vehicle entering fail safe mode, suspending power steering assist. Loss of power steering assist results in increased steering effort during low speeds, increasing the risk of an accident. Continue reading

A small number of 2014-2015 BMW X5 owners will be returning to their dealerships to repair a safety problem with the Head Protection System (HPS). According to reports filed with the NHTSA, the connection between the HPS air bag and the gas generator may have been manufactured out of specification. This can cause insufficient inflation and an increased risk of injury during an accident. Continue reading